Cast Iron Bar

Material Grade

Ductile iron and gray iron grades produced as continuous cast bar — with international cross-references and full specifications.

Overview

Selecting the correct cast iron grade is the single most important decision in any bar-stock machining project. The grade determines tensile strength, hardness, machinability, wear resistance, and ultimately whether the finished part will survive in service or fail prematurely.

This reference guide provides a comprehensive comparison of the gray iron and ductile iron grades we stock, along with equivalent international standard designations to help you cross-reference when working from different country specifications. Every grade listed is available from our continuous cast bar inventory in standard profiles and dimensions.

Material specification & international cross-reference

Full specification table for our seven core continuous cast bar grades — three gray iron (HT200 / 250 / 300) and four ductile iron (QT400-18 / 450-10 / 500-7 / 600-3) — with equivalent U.S., E.U., German and Japanese designations, chemical composition, mechanical properties and available shapes.

Chemical composition (%)

ElementHT200HT250HT300QT400-18QT450-10QT500-7QT600-3
Si2.0–2.82.2–2.62.2–2.62.0–2.82.2–3.22.2–3.22.2–3.2
Mn0.3–0.50.5–0.80.6–1.20.1–0.40.2–0.40.3–0.60.4–0.8
P≤0.15≤0.15≤0.15≤0.10≤0.10≤0.10≤0.10
S≤0.12≤0.12≤0.10≤0.03≤0.03≤0.02≤0.02
C2.8–3.82.8–3.82.8–3.83.3–4.03.2–3.93.0–3.93.0–3.8

Mechanical properties

PropertyHT200HT250HT300QT400-18QT450-10QT500-7QT600-3
Yield Strength (MPa)≥120≥150≥180≥260≥310≥320≥380
Tensile Strength (MPa)≥180≥220≥260≥380 (D 30–150) / ≥350 (D 150–450)≥420 (D 30–150) / ≥400 (D 150–450)≥470 (D 30–150) / ≥420 (D 150–450)≥560 (D 30–150) / ≥520 (D 150–450)
Hardness (HB)150–180170–220190–240130–170140–200150–230180–250
Elongation (%)≥18 (D 30–120) / ≥15 (D 125–450)≥12 (D 30–120) / ≥8 (D 125–450)≥7 (D 30–120) / ≥5 (D 125–450)≥3 (D 30–120) / ≥2 (D 125–450)

Available shapes & sizes

ShapeSize range
RoundΦ18 – Φ600 mm
Square30×30 – 425×425 mm
Rectangle30×40 – 360×470 mm
SemicircleR30 – R180 mm

QT500-7 ductile iron bar vs. 45# carbon steel

Mechanical and chemical comparison for engineers evaluating a switch from 45# medium-carbon steel to QT500-7 continuous cast ductile iron bar.

Item45# Carbon SteelQT500-7 Ductile Iron BarRemarks
Tensile Strength Rm (MPa)≥600500–600Similar
Yield Strength Rp (MPa)≥355>320Similar
Yield ratio σ0.2 / Sb0.590.64
Elongation δ (%)≥16≥1245# steel slightly higher
Fatigue Strength S-1 (MPa)150155Similar
Hardness HB<229180–210Similar
C (%)0.4–0.53.3–3.73.3–3.7 is better
Cr (%)≤0.25≤0.36Similar
Mn (%)0.5–0.80.25–0.4<0.4
Ni (%)≤0.25≤0.25Similar
P (%)≤0.035≤0.036Lower is better
S (%)0.022–0.0280.011–0.012S < 0.013
Si (%)0.2–0.52.2–2.7Similar

QT500-7 continuous casting vs. sand casting

Why continuous cast QT500-7 outperforms the same nominal grade produced by sand casting — from mechanical strength to microstructure, machinability and yield.

ItemQT500-7 ContinuousQT500-7 Sand castingRemarks
Tensile Strength Rm (MPa)500–600178–290Sand casting substandard
Elongation δ (%)≥122–5Sand casting substandard
Hardness HB180–210200–250
C (%)3.3–3.73.0–3.43.3–3.7 is better
Mn (%)0.25–0.40.2–0.3<0.4
P (%)≤0.0360.09Sand casting too high
S (%)0.011–0.0120.02S < 0.013
Si (%)2.2–2.71.9–2.6
Spheroidization Rate (%)9050–65Sand casting substandard
Ball grading1–24–6Sand casting substandard
MicrostructureGoodPoorDuctile iron bar is better
Internal stressSmallNormalDuctile iron bar is better
Wear resistanceGoodNormalDuctile iron bar is better
StabilityGoodNormalDuctile iron bar is better
Self-lubricatingGoodNormalDuctile iron bar is better
Shock absorbingGoodNormalDuctile iron bar is better
Dynamic balanceGoodPoor
Graphite floatationNonePresent
Sand holesNonePresent
Cutting performanceGoodPoor
Cutting efficiencyHighNormalDuctile iron bar ~50% higher
Yield rateHighPoor

Mechanical properties measured on samples taken at 1/4 diameter (round) or 1/4 diagonal (square / rectangle). Custom grades and compositions available on request.